What Is a Manufacturing Execution System (MES)?

What Is a Manufacturing Execution System (MES)?

What is a manufacturing execution system (MES)?

A manufacturing execution system, or MES, tracks and controls what happens on the factory floor in real time. It connects the high level production plan to the actual machines, materials, and people making the product, and reports back what really happened.

What it isThe factory floor, in real time

An MES tracks and controls what happens on the floor and reports back what really happened.

What it knowsWhat is being built right now

Which order is on which line, how fast, with what yield, and where it is stuck.

MES and ERPThe floor and the business

ERP plans and manages the business; MES runs and monitors the actual production.

Planning software says what should be built. An MES knows what is being built right now: which order is on which line, how fast, with what yield, and where it is stuck. That live picture is what lets a plant react instead of guessing.

  • Which order is on which line
  • How fast
  • With what yield
  • Where it is stuck

It is the layer that turns a factory from a black box into something you can measure and improve hour by hour.

Figure 1. Where an MES sits between the plan and the floor

The high level production plan flows down through the MES to the machines, materials and people on the floor, and the MES reports back what really happenedProduction planhigh level, from planning softwarewhat should be builtMEStracks and controls the floor in real timeMachinesMaterialsPeoplereports backwhat reallyhappened

Drawn from this article: planning software says what should be built, and an MES connects the high level production plan to the actual machines, materials, and people making the product, and reports back what really happened. Structure only; no measured values.

Sthenos built an MES for a manufacturing firm, giving the floor real time visibility and control. A proof of concept on one production line is a common first step.

What is the difference between MES and ERP?

ERP plans and manages the business. MES runs and monitors the actual production on the floor.

ERP

The business
  • Plans and manages the business

MES

The factory floor
  • Runs and monitors the actual production
  • Knows what is being built right now
  • Reports back what really happened

Related reading

Related terms:

Overall equipment effectiveness (OEE)A single metric that shows how well a piece of manufacturing equipment is actually running.
Digital twinA live virtual copy of a physical object or system, fed by real sensor data, that mirrors how the real thing is behaving right now.

Services: Manufacturing

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