What Is a Digital Twin?

What Is a Digital Twin?

What is a digital twin?

A digital twin is a live virtual copy of a physical object or system, fed by real sensor data, that mirrors how the real thing is behaving right now. You can watch it, test changes on it, and predict problems before they hit the physical version.

What it isA live virtual copy

Of a physical object or system, fed by real sensor data, mirroring how the real thing is behaving right now.

What you can doWatch, test, predict

Test changes on the twin and predict problems before they hit the physical version.

Not a 3D modelFed by live data

A 3D model is static; a digital twin reflects the real thing’s current state.

Picture a virtual model of a production line that updates as the real line runs. You can ask what happens if you speed up a machine or reroute a process, and see the answer on the twin before you touch the floor.

  1. Watch itThe twin mirrors how the real thing is behaving right now.
  2. Test changes on itAsk what happens if you speed up a machine or reroute a process.
  3. Act on the originalSee the answer on the twin before you touch the floor, then act with confidence.

That is the power: experiment safely on the copy, then act with confidence on the original.

Figure 1. The loop between a physical system and its digital twin

Real sensor data flows from a physical system such as a production line into its digital twin; changes are tested and problems predicted on the twin, then the original is acted on with confidencePhysical systemfor example aproduction linereal sensor dataDigital twina live virtual copyTest changespredict problemson the copyact with confidenceAct on theoriginal

Drawn from this article: a digital twin is fed by real sensor data and mirrors the real thing, so you can test changes and predict problems on the copy, then act with confidence on the original. Structure only; no measured values.

Sthenos connects physical systems to software through Internet of Things and analytics, the foundation a digital twin runs on.

Is a digital twin just a 3D model?

No. A 3D model is static. A digital twin is fed by live data, so it reflects the real thing’s current state and can predict what comes next.

A 3D model

What it is
  • Static
  • No live data feed

A digital twin

Fed by live data
  • Reflects the real thing’s current state
  • Can predict what comes next

Related reading

Related terms:

Manufacturing execution system (MES)Tracks and controls what happens on the factory floor in real time.
Internet of Medical Things (IoMT)The network of connected medical devices, wearables, monitors, and sensors that collect health data and share it with clinical systems.

Services: Internet Of Things, Manufacturing

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